Analysis for oil is a laboratory test that determines the physical properties of the lubricant, as well as the amount of suspended contaminants and wear debris. It is done during routine predictive maintenance, and provides meaningful information on machine condition. There are several advantages of oil analysis. Among them are lower operating costs and increased productivity. Here are the top three. Read on to learn more. (Analysis for oil is an essential part of proactive maintenance).
The chromatographic analysis of oil contains different types of elements, including contaminants and additives. Each type of element should be present in some quantity, and the report should identify the trends. While many elements can be present at some level, it is necessary to distinguish between those that are normal and those that are toxic. Once the analysis is done, further tests are conducted on matches. In some cases, an oil analysis report is not sufficient to determine the cause of an oil leak.
An accurate analysis of oil is only as good as the personnel performing it. Properly trained personnel are required to interpret the information. They must be able to respond to changes that can impact the oil. Oil analysis is a relatively inexpensive investment that empowers you to take better care of your vehicle and get the most value from it. Once you learn how to interpret the results of an oil analysis, you’ll be more prepared to make informed decisions and maximize your investment.
Besides being important for maintenance and preventive maintenance, oil analysis can help you optimize your drain intervals. By identifying the contaminants, you can make sure to perform fewer oil changes and minimize maintenance costs. Plus, you can send less oil to the recycling facility. In addition to that, monitoring the cleanliness of the system can also help you cut down on the replacement cost. Analysis for oil can detect contaminants that can cause equipment failure or shorten the lifespan of your equipment.
Infrared spectroscopy is a versatile oil analysis method that can provide information on a variety of characteristics, including fluid identity and additive packages. The technique works by studying the oil’s response to specific regions of the infrared spectrum. The response is then weighted based on the characteristic being studied. Once you have this information, you can decide which additive package to use or which type of oil to produce. Infrared analysis is a vital part of oil quality monitoring, and it’s becoming a more popular option than ever before.
Another important part of oil analysis is the results. A high TBN number is a sign of low oil quality and high engine blow-by. A low TBN number may indicate an improper lubricant or a higher level of internal leakage contamination. In some cases, a low TBN number may indicate that the oil is oxidizing too quickly. However, it’s important to understand all of these variables when reading an oil analysis report to determine the exact cause of the problem.
Oil analysis is similar to blood analysis. It determines the characteristics of oil and predicts its behavior in any application. Viscosity measurement methods are widely available and published by the International Organisation for Standardisation. The benchmark temperature is 40 degC. Most laboratories use this standard. The following three tests are common in oil analysis. This information is useful for many oil-related applications. However, this test is based on a variety of conditions, and the results of each one should be interpreted accordingly.
The cornerstone of any effective oil analysis program is spectrochemical analysis, which detects 21 different elements in lubricant. It can detect problems early on, allowing repair technicians to intervene before they become major. Oil analysis also reveals if the anti-wear additive packages have been effective or not. If they do, these tests can provide insights into the machine’s health and its ability to function properly. It can also help prevent costly repairs.
In addition to analyzing lubricant properties, analysis for oil can also identify contaminants. Oil analysis can help predict machine health by detecting potential problems before they cause a breakdown. This prevents expensive and unplanned downtime. By implementing a preventative maintenance program, oil analysis can minimize costly repairs and maximize machine uptime. And when done properly, oil analysis can help you plan your maintenance activities. This will keep your machine operating as efficiently as possible, allowing you to generate more profit and improve productivity.
Advanced oil analysis techniques include particle count analysis, which determines the fluid’s cleanliness, and analytical ferrography. These tests help identify types of wear and predict how long a fluid will remain useful. Numerous global agencies certify oil analysis methodology and ensure the highest level of analytical quality. To ensure you’re getting the highest quality analysis possible, check the credentials of the laboratory that you choose. Many laboratories are accredited by the International Council for Machinery Lubrication.